Robotic welding – Welding – Certified welding
Robot welding is today one of the most effective and reliable methods in modern welding technology. The process is normally 3 to 5 times faster This eliminates manual welding, making it particularly advantageous for welding pieces with long welding times, complex contours, or where extremely high demands are placed on precision and repeatability. For larger series or welds that require completely consistent results every time, robotic welding is often the most economical and technically optimal solution.
For a welder to achieve the same quality as a modern welding robot, it requires an almost unrealistically steady hand and many years of experience. A welding robot, on the other hand, can be programmed to perform the task with millimetre precision, and it delivers the same high result time and again, regardless of the time of day, the size of the item, or the complexity of the task.
Robot welding with quality
At Ollerup Maskinfabrik, we never compromise on quality. Our welding robots are installed in a complete 110 m² welding robot cell, where they work under optimal conditions to ensure the best possible weld. The current robot is our second modern welding robot, giving us solid experience in setting up, programming, and operating advanced systems.
The robot is suspended 4 metres above the floor in a ring gear and can move a full 8 metres to each side between two independent welding cells. This setup provides exceptional flexibility and the ability to handle many different types of workpieces, from small series to large, heavy constructions.
Capacity
Max. weight between centres: 2000 kg
Max. weight on H-manipulator: 1000 kg
This large capacity means we can handle even heavy and unwieldy equipment without affecting welding quality.
Robotic welding is an automated welding process that uses a robotic arm to perform the weld. The robotic arm is programmed to follow a specific path and apply the correct amount of heat and filler material to create a strong and consistent weld.
Robotic welding is an automated process where welding robots perform welds with high precision and consistent quality. The process is controlled by advanced software and programming, which minimises errors and ensures a uniform result, every time.
What can your robotic welding systems handle?
Our welding robots are located in a complete welding robot cell of 110 square metres. The robot is suspended 4 metres above floor level on a rack and pinion system, where it can travel 8 metres to the right and left between two welding cells. This means we can handle both small and large workpieces with great flexibility and precision.
Fordelene ved robotsvejsning er mange, herunder: * **Forbedret kvalitet og konsistens:** Robotter kan udføre svejseprocessen med ekstrem præcision og gentagelse, hvilket resulterer i svejsninger af højere og ensartet kvalitet sammenlignet med manuel svejsning. Dette minimerer fejl og defekter. * **Øget produktivitet og hastighed:** Robotter kan svejse hurtigere og uafbrudt i længere perioder, hvilket øger gennemløbshastigheden og den samlede produktivitet betydeligt. * **Reduceret arbejdskraftomkostninger:** Selvom den indledende investering kan være høj, kan robotsvejsning på lang sigt reducere behovet for manuel arbejdskraft, især i rutinemæssige og gentagne svejseopgaver. * **Forbedret arbejdsmiljø og sikkerhed:** Robotter overtager farlige og monotone opgaver, hvilket reducerer arbejdernes eksponering for farlige dampe, gnister og varme, hvilket forbedrer sikkerheden og arbejdsmiljøet. * **Fleksibilitet og tilpasningsevne:** Moderne svejserobotter er programmerbare og kan nemt omkonfigureres til at håndtere forskellige svejseopgaver, størrelser og materialer. * **Mindre materialespild:** Den præcise kontrol fra robotter reducerer mængden af spildmateriale, da der kræves færre reparationer og mindre omarbejdning. * **Højere udnyttelse af udstyr:** Robotter muliggør en mere effektiv udnyttelse af svejseudstyr, da de kan operere kontinuerligt. * **Bedre sporbarhed:** Robotsvejsningssystemer kan integreres med produktionsstyringssystemer, hvilket giver mulighed for detaljeret sporing af svejseparametre for hver produceret enhed. * **Mulighed for at svejse i svært tilgængelige områder:** Robotarme kan designes til at nå ind i trange rum og komplekse geometrier, der er vanskelige for en manuel svejser. Disse fordele gør robotsvejsning til en attraktiv løsning for virksomheder, der søger at forbedre deres produktionsprocesser, kvalitet og konkurrenceevne.
- Consistent and precise welding – even on complex workpieces
- High welding quality and strength in the joints
- Fast and efficient production of both individual parts and larger series
- Possibility of welding heavy and large workpieces
- Better working environment and less risk of errors
What types of tasks can you perform with robot welding?
We can handle many types of welding tasks, from small series productions to large and complex components. Our robot cells can weld steel, stainless steel and other metals, and we always tailor the process to the task requirements.
Get in touch with us today
At Ollerup Maskinfabrik, we are competitive in quality, price, and speed.
We provide solutions tailored to your needs, whether it's for a single prototype or larger series production.
Please contact us for a no-obligation quote or a consultation on how we can best solve your next welding task.
Fordelene ved robotsvejsning er mange, herunder: * **Forbedret kvalitet og konsistens:** Robotter kan udføre svejseprocessen med ekstrem præcision og gentagelse, hvilket resulterer i svejsninger af højere og ensartet kvalitet sammenlignet med manuel svejsning. Dette minimerer fejl og defekter. * **Øget produktivitet og hastighed:** Robotter kan svejse hurtigere og uafbrudt i længere perioder, hvilket øger gennemløbshastigheden og den samlede produktivitet betydeligt. * **Reduceret arbejdskraftomkostninger:** Selvom den indledende investering kan være høj, kan robotsvejsning på lang sigt reducere behovet for manuel arbejdskraft, især i rutinemæssige og gentagne svejseopgaver. * **Forbedret arbejdsmiljø og sikkerhed:** Robotter overtager farlige og monotone opgaver, hvilket reducerer arbejdernes eksponering for farlige dampe, gnister og varme, hvilket forbedrer sikkerheden og arbejdsmiljøet. * **Fleksibilitet og tilpasningsevne:** Moderne svejserobotter er programmerbare og kan nemt omkonfigureres til at håndtere forskellige svejseopgaver, størrelser og materialer. * **Mindre materialespild:** Den præcise kontrol fra robotter reducerer mængden af spildmateriale, da der kræves færre reparationer og mindre omarbejdning. * **Højere udnyttelse af udstyr:** Robotter muliggør en mere effektiv udnyttelse af svejseudstyr, da de kan operere kontinuerligt. * **Bedre sporbarhed:** Robotsvejsningssystemer kan integreres med produktionsstyringssystemer, hvilket giver mulighed for detaljeret sporing af svejseparametre for hver produceret enhed. * **Mulighed for at svejse i svært tilgængelige områder:** Robotarme kan designes til at nå ind i trange rum og komplekse geometrier, der er vanskelige for en manuel svejser. Disse fordele gør robotsvejsning til en attraktiv løsning for virksomheder, der søger at forbedre deres produktionsprocesser, kvalitet og konkurrenceevne.
One of the biggest advantages of robot welding is that the technology can significantly increase both productivity and efficiency in production. Robot welding is extremely precise and can perform welds quickly and evenly, without variation between individual welds. While manual welding naturally varies slightly from day to day, robot welding delivers the same high quality regardless of how many workpieces need to be produced.
In addition, the robot has the clear advantage that it can work continuously. A robot does not require breaks, rest periods or shift changes, which provides a completely different level of stability in production compared to manual welding. This makes it possible to plan production more efficiently and shorten delivery times.
Robot welding also has a significant ergonomic advantage. Many welding tasks involve heavy lifting, awkward working positions or repetitive movements, which over time can be demanding even for experienced welders. Here, the robot can take over the physically demanding processes and thereby relieve our employees from unnecessary strain, allowing them instead to focus on the tasks where their professional expertise makes the greatest difference.
It should, however, be noted that robot welding requires specialised knowledge, both in terms of programming and ongoing maintenance of the robot system. With us, we have the necessary expertise to ensure that the robot always operates optimally and delivers the results our customers expect.
Benefits of robotic welding include:
Higher productivity the robot works quickly, stably and without interruptions
Consistent welding quality – every weld will be precisely the same
Reduced risk of errors – advanced programming minimises variations
Shorter delivery time – continuous production without breaks
Better ergonomics – the robot handles the heavy, monotonous or difficult tasks
Improved working environment – fewer strenuous working positions and less exposure to welding fumes
Increased security – the robot can weld in environments that may be unsuitable for humans
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